Custom Envelopes
Print custom envelopes for business & wedding with foil accents. Compare paper types + free template library. Get instant quotes for bulk orders!
3 Steps to Customize Your Paper Gift Envelopes
1. Confirm all details in the description above.
2. Adjust the details to meet your budget.
- Save the costs by smaller size, thinner materials, simple printing, less special finishing, more quantity, etc.
3. Sampling and trial order to test
- Get samples to approve and have a trial order to test the market if you likethe samples.
More Info & Videos
Custom Envelopes That Elevate Your Brand
Allen Paper Products (APP) specializes in premium custom envelopes and sophisticated paper packaging, transforming everyday mail into memorable experiences. Our diverse range—including luxe gift envelopes for weddings and holidays, cost-efficient wholesale envelopes for corporate campaigns, and vibrant printed envelopes with edge-to-edge designs—combines durability with elegant aesthetics. Whether crafting foil-stamped custom envelopes for luxury branding or high-volume printing envelopes for direct-mail marketing, we ensure every detail captivates recipients, from the first touch to the unveiling within.
Premium Luxury Gift Packaging Solutions
1. Custom Brand Envelopes
Full-color printed envelopes with logos, Pantone-matched designs, and security tints—ideal for corporate branding or luxury invitations. Search: “custom envelopes with logo printing”.
2. Standard Business Envelopes
#10 self-seal paper envelopes (4-1/8″ x 9-1/2″) in 24-lb security-tinted white paper, featuring peel-and-seal closures for confidential documents. Search: “wholesale #10 business envelopes”.
3. Gift Envelopes
Premium gift envelopes in metallic foils, velvet finishes, or pastel colors (e.g., EnDoc’s pastel blue/green) for weddings and holidays. Search: “foil-stamped gift card envelopes”.
4. Bulk Self-Seal Envelopes
Wholesale envelopes in 500-packs (e.g., Amazon Basics) with tear-resistant 28-lb paper and adhesive strips—cost-efficient for high-volume mailings.
5. Direct-Print Envelopes
Laser/inkjet-compatible printed envelopes with smooth, 24-lb woven paper for smudge-free addressing. Search: “printable security envelopes”.
6. Colored Envelopes
Vibrant paper envelopes like Elco’s harmonized color series (100 g/m² FSC paper) for creative campaigns and standout mailers.
7. Tamper-Proof Envelopes
Security envelopes with EnveGuard lining and RFID-blocking layers to protect sensitive data. Search: “tamper-evident business envelopes”.
8. Eco-Friendly Envelopes
FSC-certified kraft paper envelopes (e.g., EnDoc’s 28-lb brown) with water-soluble gummed seals for sustainable shipping.
9. Window Envelopes
Self-seal window envelopes (C5 size) with laser-compatible transparent panels for automated billing and invoices.
10. Waterproof Tyvek Envelopes
Tyvek mailing envelopes (e.g., EnDoc’s 10×13″) with peel-and-seal closures and tear resistance for shipping photos or legal documents.
Contact Us for Competitive Pricing
Save 10-20% on bulk wholesale envelopes orders with fast 10-20 days turnaround. Our team provides free design support to align packaging with your brand.
10 FAQ of Customized Envelopes
Customization Process
Q: Step-by-step workflow for custom wedding envelopes?
A:
① Digital proof approval
② Foil die creation (2 days)
③ CMYK offset printing
④ Precision window die-cutting (±0.3mm)
⑤ Peel-and-seal gumming
Total lead time: 10 business days
Q: Can I add hand written-style addressing to personalized envelopes?
A: Yes! Digital variable printing mimics calligraphy – $0.12/envelope (MOQ 250+).
MOQ & Cost Structure
Q: Minimum order for custom printed envelopes?
A:
Digital printing: 100 envelopes
Offset printing: 1,000 envelopes
Foil stamping: 500 envelopes
Custom sizes: 500+ envelopes
Q: Cost difference: stock vs custom business envelopes?
A:
Type
#10 (Regular)
Custom Size/Print
Cost/Unit
$0.07
$0.19
Setup Fee
$0
$85+
Premium Finishes
Q: Luxury techniques for envelopes for marriage?
A:
Edge gilding (22K gold, +$0.22/envelope)
Blind embossing (+$0.15)
Scented varnish (rose/jasmine, +$0.08)
Q: Can A7 envelopes hold raised ink thermography?
A: Yes! 0.3mm max height – thicker applications jam sorting machines.
Material Science
Q: Optimal paper weight for addressed envelopes?
A: 24-28 lb bond (90-105 gsm) – balances durability with postal weight tiers.
Q: Are plastic envelopes recyclable?
A: Only #4 LDPE or PET variants – avoid PVC. Requires special recycling streams.
Size & Configuration
Q: Standard envelopes for 5×7 cards?
A: A7 size (5.25×7.25″) with 1/8″ expansion gap – prevents card damage.
Q: Window placement rules for business envelopes?
A:
Left: 20-25mm from edge
Top: 10-15mm from edge
Size: Max 40×90mm (USPS)
Production Timelines
Q: Rush options for gift card envelopes?
A: Digital printing: 48hr turnaround (MOQ 100) – 0.19 for standard.
Q: Why do custom manila envelopes take 15 days?
A: Critical path:
3 days: Kraft paper sourcing
4 days: Printing/die-cutting
3 days: Gumming/curing
5 days: Shipping
Postal Compliance
Q: Maximum thickness for letter envelope automation?
A: 6.35mm (0.25″) – beyond this requires hand-processing (+$0.40 surcharge).
Q: Can green envelopes use dark inks for addressing?
A: Reflectance ≥50% required – use white reverse printing or light pantones.
Specialty Applications
Q: Security features for money envelopes?
A:
Tamper-evident seals (+$0.08)
RFID-blocking lining (+$0.12)
Microprint patterns (+$0.05)
Q: Bulk mailing discounts for white envelopes?
A: USPS 5,000+ presorted envelopes save 22% – requires barcode zone + automated sorting.
Sustainability Solutions
Q: Eco-options for brown envelopes?
A:
100% recycled kraft (FSC Mix Credit)
Soy-based adhesive
Plant-based window film
Q: Carbon footprint of 4×6 envelopesvs #10?
A: 4×6: 12g CO₂e | #10: 18g CO₂e – smaller size saves 33% emissions.
Technical Specifications
Q: Gumming optionsfor window envelopes?
A:
Type
Activation
Peel Strength
Remoistenable gum
Water
4.0 N/15mm
Self-seal strip
Peel-press
3.2 N/15mm
Q: Why do custom sized envelopes cost more?
A: Non-standard sizes require:
Custom die-cutting tools ($350+)
Manual feed production (slower speeds)
Specialty paper cutting (higher waste %)