Custom Mailer Boxes
Premium custom mailer boxes for Amazon FBA, express shipping & branded unboxing. Eco-friendly options, ISTA-certified protection & 48hr express & 72 hr samplesservice. Request instant quote!
Description of custom mailer boxes
| Packaging Style | Mailer boxes, corrugated boxes, tuck boxes, snap lock boxes, |
|---|---|
| Size | Customize based on the sizes of your products |
| Materials | 250 g paper + E flute corrugated paper + 250 g paper |
| Printing | CMYK / Pantone Colors |
| Surface Finishing | Gloss / Matter Varnishing or Lamination |
| Special Finishing | Hot Foil, Emboss / Deboss , Spot UV, Glitter, Texture, Soft Touching Screen Printing, Die Cutting |
| Inserts | Foam, EVA, Paper, Blister, Flocked inserts, etc |
| Accessories | Handles,Thank you cards, Envelopes, Tissue paper, etc |
| Packing Method | 100 pcs in one outer carton |
| Shipping | Sea Freight，Air Freight，By Trains, etc |
3 Steps to Customize your E-commerce Packaging
1. Confirm all details in the description above.
2. Adjust the details to meet your budget.
- Save the costs by smaller size, thinner materials, simple printing, less special finishing, more quantity, etc.
3. Sampling and trial order to test
- Get samples to approve and have a trial order to test the market if you likethe samples.
More Info & Videos
Custom Gift Boxes That Elevate Your Brand
Allen Paper Products (APP) specializes in premium custom mailer boxes and sophisticated shipping solutions , transforming everyday deliveries into memorable brand experiences. Our diverse range—including luxe personalized packaging boxes for e-commerce, cost-efficient corrugated boxes for corporate logistics, and vibrant custom shipping boxes with edge-to-edge branding—combines durability with functional elegance. Whether crafting foil-stamped mailer boxes for luxury retail or high-volume amazon boxes for FBA compliance, we ensure every detail captivates customers, from the first unboxing touch to the product reveal within.
Why Choose APP for your E-commerce Packaging
1. Unmatched Protection with Mail Boxes Express
Shock-resistant construction and moisture-proof liners in custom shipping boxes safeguard fragile items like glassware or electronics. Choose from reinforced corrugated mailers (ideal for Mail Boxes Express services) with matte/gloss/soft-touch finishes for premium durability.
2. Custom Branding Excellence for Small Businesses
Custom packaging services transform logistics into brand experiences:
Laser-cut logos + Pantone-matched colors
Luxury textures (linen/velvet foiling)
Structural personalization (e.g., tear-resistant flaps for custom packaging for small business startups).
3. Sustainable & Strategic Design
Custom shipping boxes with FSC-certified paper/reusable designs align with 2025 demands:
Biodegradable plant-based coatings
Recycle-ready mail boxes express systems
63% consumer preference for eco-packaging (verified for custom packaging services ROI).
Premium Luxury Gift Packaging Solutions
From bulk orders to bespoke designs, APP delivers versatile solutions for every gifting need:
- Customized Gift Boxes (magnetic closures, drawer-style, or collapsible designs)
- Luxury Gift Packaging with reinforced handles and eco-friendly materials
- Personalized Gift Packaging featuring foil stamping, embossing, or UV coatings
- Eco-Friendly Gift Boxes made from recycled or compostable materials
- Retail-Ready Packaging for jewelry, cosmetics, electronics, and apparel
Key Features of APP wholesale Gift Boxes
- Multi-Occasion Versatility: Perfect for weddings, corporate events, holidays, or e-commerce shipments.
- Easy Assembly: Foldable designs with pre-glued tabs reduce setup time by 40%.
- Tamper-Proof Security: Magnetic closures or ribbon seals for high-value items.
- Global Compliance: Humidity-resistant materials and RFID-blocking options for international shipping
Contact Us for Competitive Pricing
Save 10-20% on bulk wholesale gift boxes orders with fast 10-20 days turnaround. Our team provides free design support to align packaging with your brand.
Customization & Production
-
Q: Step-by-step work flow for custom mailer boxes?
A: ① Artwork approval (AI/PDF files)
② Digital proof generation (1-2 days)
③ Corrugated material selection (ECT 32 recommended)
④ CMYK/Pantone printing + lamination
⑤ Die-cutting & auto-folding
Total lead time: 8-12 business days.
-
Q: Minimum order quantity for personalized packaging boxes?
A: • Digital printing: 100-300 boxes
-
Offset printing: 1,000+ boxes
-
Specialty finishes (foil/UV): 500+ boxes.
-
-
Q: Do express boxes have ready-to-ship stock options?
A: Yes! Standard sizes (e.g., 6x4x2″, 10x8x4″) ship in 48 hours without customization.
Material & Specifications
-
Q: Optimal thickness for corrugated boxes to prevent shipping damage?
A: 200# ECT B-flute corrugation (3/16″ thick) resists crushing up to 32 lbs/ft².
-
Q: Standard color options for shipping boxes?
A: Stock colors: White kraft, Brown kraft, Black. Custom Pantone matches available (+$0.07/unit).
-
Q: Are parcel boxes eco-friendly?
A: Options include: • 100% recycled kraft (FSC-certified)
-
Soy-based inks
-
Biodegradable PE coatings.
-
Design & Branding
-
Q: Minimum logo size for custom packaging for small business?
A: 8mm height for offset printing | 12mm for flexo on corrugated.
-
Q: Can mailer boxes include luxury finishes?
A: Yes: • Tactile velvet lamination (+$0.15/unit)
-
Holographic foil stamping (+$0.22/unit)
-
Scented varnish (vanilla/citrus).
-
Logistics & Protection
-
Q: How to reduce damage for delivery boxes during transit?
A: • Edge guard corners (+$0.05/unit)
-
Air cushion columns
-
DIM weight optimization to avoid overpaying.
-
-
Q: Do amazon boxes require special certifications?
A: Must comply with:
-
ISTA 3A drop-testing
-
Surcharge-free DIM weights (≤ 0.25″ wall thickness).
-
Cost Engineering
-
Q: How to cut custom product packaging costs by 30%?
A: • Gang-run printing (3-5 designs/sheet)
-
Stock sizes (saves $350+ die-cutting fees)
-
White E-fluute boards (no dye cost).
-
-
Q: Are mold fees charged for custom corrugated boxes?
A: No mold fees for standard mailers. Complex structures (e.g., inserts) incur $400+ tooling charges.
Combo Packaging
-
Q: Top 3 mailer boxpairing strategies?
A: • A. Book-style boxes inside mailers for premium unboxing.
-
B. Paper bags + mailers for multi-product kits.
-
C. Solo mailers with branded tape for cost efficiency.
-
-
Q: Recommended inserts for carton boxes?
A: • Die-cut chipboard dividers ($0.08/unit)
-
Crinkle paper nests ($0.03/unit)
-
Honeycomb corrugated trays ($0.12/unit).
-
Compliance & Testing
-
Q: Essential certifications for custom shipping boxes?
A: • FSC 167704 (sustainable sourcing)
-
ISO 9001 (quality management)
-
TAPPI T 804 (crush resistance).
-
-
Q: Can black mailer boxes use dark inks for addresses?
A: Only with ≥50% reflectance – use white reverse printing or metallic inks.
Specialty Applications
-
Q: How to optimize mail boxes express for international shipping?
A: • Pre-apply customs barcodes
-
HS code 4819.20.0000 declaration
-
DDP terms to simplify duties.
-
-
Q: Maximum weight capacity for custom packaging solutions?
A:• Standard mailers: ≤4.4 lbs (2kg)
-
Double-wall mailers: ≤22 lbs (10kg).
-
Sustainability
-
Q: Carbon footprint of eco-friendly mailer boxes?
A: • 6x4x2″ box: 28g CO₂e
-
10x8x4″ box: 42g CO₂e
Recycled options reduce emissions by 40%.
-
-
Q: Are kraft shipping boxes recyclable?
A: Uncoated kraft: Home-recyclable | PE-coated: Requires industrial separation.