Packing Method of Custom Packaging

Discover the right packing method of customized packaging for handmade boxes with APP’s custom packaging guide. Ensure luxury paper bags & high-end boxes arrive safely and cost-effectively. See our 5-step success checklist!

Common Packing Method

Single Packing

  1. Plastic Bag (PE Bag)
  2. Paper Bandages
  3. Bubble Wrap Bag
custom paper box in poly bag from APP Packing Method of Custom Packaging​
Packing Method of Custom Boxes
custom gift bag packed by Paper Bandages from APP packing-method-of-custom-packaging
Packing Method of Custom Bags

Middle Packing

  1. Plastic Bag (PE Bag)
  2. Paper Bandages
  3. Currugated Carton

Safe Outer Packing

  1. Currugated Cartons
  2. Kraft Wrapping Paper
  3. Wood Cartons
custom paper bags and boxes packed by kraft paper
custom rigid boxes packed in strong outer cartons

Shipping Packing

  1. Plastic Pallet + Stretch Film
  2. Wood Pallet + Stretch Film
  3. Wood Packaging
cartons on plastic pallet with Strappled from APP
cartons on plastic Pallet + Stretch Film for shippin from APP

Pros and Cons of outer packing for each packagings

Packing MethodMaterialProsCons
Plastic Bag (PE Bag)Polyethylene★ Low cost ($0.05–0.2/bag)▲ Non-recyclable
★ Dust & moisture resistant▲ Fragile
Corrugated Outer Carton3-5 Ply Board★ High crush resistance▲ Adds volume/weight
★ Customizable printing▲ Higher freight cost
Strapping (PP/PET)Polypropylene/Polyester★ Low cost ($0.5–2/roll)▲ Requires tools
★ Secures heavy loads▲ May damage edges
Pallet + Stretch FilmWood/Plastic Pallet + PE Film★ Forklift-friendly▲ Requires storage space
★ Prevents load shifting▲ Equipment investment
Kraft Paper WrappingRecycled Kraft★ Eco-friendly & biodegradable▲ Not waterproof
★ High tear resistance▲ Plain appearance
Bubble Wrap BagPE Air Cushion★ Shock absorption▲ Plastic waste
★ Lightweight▲ Higher cost ($0.5–3/bag)
Heat Seal TapeAdhesive Composite★ Tamper-evident seal▲ Needs heat sealer
★ Clean finish▲ Material restrictions

5 Simple Steps to Select the Ideal Packing Method of Custom Packaging

Choosing the right packing method of custom packaging ensures your products like luxury paper bags and high-end paper boxes arrive safely, cost-effectively, and aligned with your brand values. Allen Paper Products (APP) breaks down the process into five actionable steps for custom packaging success.


Step 1: Define Your Product Requirements
  • Fragility: Delicate items (glass, ceramics, electronics) need protective packing methods of custom packaging like foam, air cushions, or corrugated dividers.
  • Size/Weight: Heavy or oversized items (furniture, machinery) require reinforced custom packaging with double-walled boxes or wooden crates.
  • Value: High-value goods (luxury watches, jewelry) demand tamper-evident seals, RFID tags, or insurance-backed secure packing solutions.

Pro Tip: Test your packaging with a “drop test” to ensure durability for fragile items.


Step 2: Analyze Shipping Destinations & Logistics
  • Domestic Shipping: Opt for cost-effective ground transport with recyclable mailers or standard boxes.
  • International Shipping: Use climate-controlled packing methods of custom packaging for long hauls and comply with ISPM-15 wood regulations.
  • Last-Mile Needs: Urban deliveries may require compact, lightweight custom packaging for easy handling; rural areas prioritize durability.

Pro Tip: Partner with carriers offering real-time tracking for high-priority shipments.


Step 3: Prioritize Sustainability & Brand Alignment
  • Eco-Friendly Materials: Choose FSC-certified paper, biodegradable fillers, or reusable packing methods of custom packaging for eco-conscious audiences.
  • Branding Integration: Use minimalist designs for luxury brands or bold, recyclable prints for eco-focused companies.
  • Reusability: Design custom packaging that doubles as storage (e.g., magnetic-lock boxes) to enhance customer experience.

Pro Tip: 73% of consumers prefer brands with reusable or recyclable packaging—leverage this in your strategy.


Step 4: Evaluate Cost vs. Efficiency
  • Budget Constraints: Use hybrid solutions like air freight for urgent orders and sea freight for bulk cost-effective packing methods of custom packaging.
  • Volume Discounts: Order 500+ units of custom packaging to reduce per-unit costs by 25-40%.
  • Hidden Costs: Factor in duties, insurance, and returns management for international shipments.

Pro Tip: APP’s bulk-ordering portal provides instant quotes for materials, labor, and logistics.


Step 5: Test & Optimize
  • Prototype Testing: Simulate transit conditions (vibration, humidity) to refine protective packing methods of custom packaging.
  • Customer Feedback: Survey users on unboxing experience—adjust designs for easier opening or sturdier builds.
  • Continuous Improvement: Use AI analytics to track damage rates and shipping costs, refining methods quarterly.

Pro Tip: Integrate NFC tags into custom packaging to collect real-time feedback via QR code scans.

FAQ

A: Contact us immediately and share some photos and videos about the damage. We will call the shipping company to file a claim and propose compensation plans within 8 hours.

A: Of course! All paper/cardboard is widely recyclable. Our processes comply with municipal recycling standards.

A: Contact support within 24 hours of delivery. Provide photos, batch numbers, and defect details. We will investigate promptly and offer replacements, discounts, or refunds per our policy.

A: Each paper boxes are packed individually in a poly bag and shipped in sturdy strong outer cartons. Corrugated boxes are palletized and stretch-wrapped. Special scratch-resistant coatings (like soft-touch) are great helpful.

A: Folding cartons: Measured in points/pt or GSM (e.g., 18pt, 24pt, 300gsm). Corrugated: Measured by ECT (Edge Crush Test) rating or flute type/burst strength (e.g., B-Flute, 200# ECT). Consult our material spec sheets. The thickness betweet samples and mass production much be same!

A: 60-day quality guarantee. Unacceptable quality? We will promptly remake or provide a suitable resolution if the quality is not good enough.

A: Yes! APP not only manufactures custom packaging but also ships orders directly. We also offer storage/consolidation services to reduce shipping costs.

A: Yes, our shipping boxes are able to reuse and recycling. It’s advised against using them again to ship products.

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